Machine selection test・Technical consulting

Simulation Testing

Simulation Testing

"The machine test is to actually run our machine for trial. In order to solve customer's manufacturing, production and development themes and issues, the customer's materials and products are actually passed through Inoue's machines to meet the customer's evaluation criteria (ex. Degree of dispersion, viscosity, brightness, etc.).

At the time of testing, the chemical representatives (technical consultant) of Inoue provides consulting support for setting conditions and optimal dispersion method, so that even the difficult materials and products to be tested for the first time can be tested with confidence. By performing this test, you can check the performance and material evaluation of the machine with your own eyes, and reduce the risk after purchase our machine. In addition, we will know the optimal conditions and machine settings for customers to manufacture products by proposal of technical consultants. During the test, a wide variety of data such as viscosity, temperature, load, and pressure are collected, and after completion, the results will be given and explained. Ideal for research experiments for future product development."

Consulting

Consulting in INOUE MFG., INC. is that our expertised chemical engineer propose machine choice, conditon setting of process, and dispersion method, when simulation testing is executed at our laboratory. We provide technical know-how regarding dispersion skill also. After simulation testing, we analyze test data and submit test report to the customer, if the customer need. Feel free to ask our expert who have executed simulation testing more than 300 times per year !!

Points of Consulting

  • 01.Executed simulation testing more than 300 times per year
  • 02.Requested testing many times from overseas major company
  • 03.Providing technical accumulated know-how based on company in business for more than 100 years
  • 04.Advicing optimum way of mixing and dispersing by our chemical engineer (ex. Binder imput method for optimum mixing, etc).
  • 05.Consulting for large projects such as plant construction and processes as a comprehensive manufacturer of Dispersing・Mixing・Agitating・Kneading machines
  • 06.Submitting test report and analyzing test result
  • 07.Consultation service by phone and e-mail regarding Dispersing・Mixing・Agitating・Kneading.

Flow of Simulation Testing

01

Contact us

Customer apply us for simulation testing by phone call, fax, e-mail, or our webpage.

お問合せ

02

Meeting for
Simulation testing

Meeting for Simulation testing
We propose selection of optimum machine type, operating condition, etc. based on purpose and request of customer. For selecting machine and succeeding simulation testing, we ask customers about materials to be processed, viscosity, specific gravity, amount of materials customer can prepare for, temperature condition, etc. If you need confidentiality agreement, we will sign it.

テスト内容打ち合わせ

03

Scheduling Simulaion testing

We suit to customer's convenience and adjust the schedule.
As a general rule, tests are conducted in the presence of the customer, but if it is not convenient, you can send the materials and conduct the tests only by our company.

テスト日程調整

04

Meeting before
Simulation testing

Our consultant reconfirm contents of Simulation testing with costomer and decide the way of test, condition etc before test.

テスト前内容確認

05

Simulation testing

The simulation testing is executed in accordance with content of meeting. Test data such as temperature, pressure, flow rate, power load and viscosity are recorded and collected. In addition, we perform simple evaluations on the spot and propose changes in various conditions to get good results.
※ Measuring equipment available at our company: particle size distribution meter, Grind Gauge, B-type Viscometer, Thermometer, etc.

テストの実施

06

Meeting after
simulation testing

We explain the details of recorded data at the simulation testing after test. Then, we send test report to the customer by courier or e-mail later.

テスト後打ち合わせ

07

Evaluation
by customer

We immideately ship back the materials to be processed after the simulation testing. Then, customer formally evaluate. Once the results has been evaluated, our representative will ask for more details (sometimes by phone).
If the evaluation does not meet your requirements, you can review the test conditions and test again.

お客様による評価

Test machines for Simulation testing

Test machines for Simulation testing
We prepare a wide variety of test machine to do the best simulating test for customers.

※The material capacity as a rough standard is 70% of total volume of the tank.
※C indicates the Ceramic specification at the wetted part.
※ Even if it is not listed, we may be able to respond to your request, so please feel free to contact us.

Model Type
Ceramic Three Roll Mill
  • C-4:3/4x10(Nitrified Silicon Ceramics Roll)
  • C-4:3/4x11(High Alumina Ceramics Roll)
Mixing roll MR-6×12
Three roll mill S-43/4×11(Chilled Iron Roll)
Three roll mill(heating type)
  • HH-178×356
  • HHC-178×356
Model Type Horse power
Dissolver
  • DHV-5
  • MDH-1
  • 5Horsepower
  • 1Horsepower
Model Type Tank volume
Planetary mixer
  • PLM-0.5
  • PLM-2
  • PLM-15
  • PLM-50
  • 0.5ℓ
  • 2.1ℓ
  • 15.6ℓ
  • 57ℓ
PD mixer
  • PD-5
  • PDF-5
  • PD-50
  • PDF-50
  • 5ℓ
  • 5ℓ
  • 57ℓ
  • 57ℓ
BDM twin shaft mixer
  • BDM-15
  • BDM-50
  • 15.6ℓ
  • 57ℓ
CDM twin shaft mixer
  • CDM-15
  • CDM-70
  • 15.6ℓ
  • 69ℓ
TRI-MIX
  • TX-0.5
  • TX-2
  • TX-5
  • TX-15
  • TX-50
  • 0.5ℓ
  • 2.1ℓ
  • 5ℓ
  • 15.6ℓ
  • 57ℓ
Kneader KHD-10 12.8ℓ
Press Kneader KPD-3 10ℓ
Key Mill(continuous type)
  • NSM-0.1C
  • NSM-0.5
  • NSM-0.5C
  • 0.09ℓ
  • 0.72ℓ
  • 0.72ℓ
Mighty Mill Mark II
  • MHGⅡ-5
  • MHGⅡ-20
  • MHGⅡ-50
  • 7.9ℓ
  • 15.5ℓ
  • 53ℓ
Mighty mill MVG-20 19ℓ
MF mill MF-Ⅱ 57ℓ
MP mill MP-3 3.2ℓ
  • Spike mill
  • Spike mill(ceramic)
  • Spike mill
  • Spike mill(ceramic)
  • Spike mill
  • SHG-1
  • SHG-1C
  • SHG-2
  • SHG-2C
  • SHG-4
  • SHG-4C
  • SHG-10
  • SHG-10C
  • SHG-20
  • 0.135ℓ
  • 0.135ℓ
  • 0.23ℓ
  • 0.23ℓ
  • 0.86ℓ
  • 0.86ℓ
  • 2ℓ
  • 2ℓ
  • 5ℓ
Ponmill
  • PUM-1
  • PUM-1C
  • PUM-2
  • PUM-2C
  • 0.135ℓ
  • 0.135ℓ
  • 0.23ℓ
  • 0.23ℓ
Ram Press
  • PH-2
  • PH-15
  • 2.1ℓ
  • 15.6ℓ